Reshaping baby heads: how 3D printed cranial helmets are transforming plagiocephaly treatment

December 18, 2023
7 min

In recent years, 3D printing technology has revolutionized various industries, and its impact has now extended to the field of medicine, particularly in the treatment of plagiocephaly. Plagiocephaly, a condition characterized by the asymmetrical shaping of a baby’s head, has traditionally been treated using cranial helmets. However, the advent of 3D printing has brought about a ground-breaking transformation in the design and manufacturing of these helmets, providing more personalized and effective solutions for infants.

Understanding plagiocephaly

Plagiocephaly, commonly known as flat head syndrome, occurs when a baby’s head develops a flat spot due to consistent pressure on one part of the skull. This can result from factors such as prolonged time spent in one position, favouring a specific side while sleeping, or restricted movement during infancy. The condition can be concerning for parents, and early intervention is crucial to ensure proper head development.

Traditional treatment methods

Historically, plagiocephaly has been addressed through repositioning techniques, physical therapy, and the use of cranial helmets. Repositioning involves encouraging the baby to change positions regularly to alleviate pressure on specific areas of the head. While effective in some cases, severe or persistent cases may require additional intervention.

Cranial helmets, also known as orthotic devices, have been a common treatment method for plagiocephaly. These helmets are typically made from rigid materials and are designed to gently guide the growth of the baby’s skull by applying slight pressure on prominent areas while leaving space for the flattened regions to expand.

The rise of 3D printing in plagiocephaly treatment

The emergence of 3D printing technology has significantly improved the treatment of plagiocephaly by allowing for the creation of customized cranial helmets tailored to each infant’s unique head shape. Traditional methods involved casting and moulding helmets based on averages, which might not provide an optimal fit for every child.

With 3D printing, healthcare professionals can now use precise measurements and scans of a baby’s head to create a helmet that offers a more personalized and effective solution. This technology enables the production of lightweight, breathable, and precisely contoured helmets that are not only more comfortable for infants but also more conducive to successful treatment outcomes.

Advantages of 3D printed cranial helmets

  1. Precision and customization: 3D printing allows for unparalleled precision in creating cranial helmets that perfectly match the contours of an infant’s head. This level of customization ensures a snug fit and targeted pressure application, optimizing the corrective process.
  2. Improved comfort: Unlike traditional helmets, 3D-printed versions are often lighter and more breathable, minimizing discomfort for infants. Improved comfort encourages better compliance with the recommended wear time, enhancing the effectiveness of the treatment. Moreover, moulding a baby’s head with a scanner (i.e. no need to apply plaster stripes on the baby’s head) is more comfortable for the baby itself
  3. Faster prototyping and production: 3D printing expedites the design and manufacturing process. Prototyping and adjustments can be made more rapidly, allowing for quicker turnaround times and more timely interventions for infants with plagiocephaly.
  4. Cost-effectiveness: While 3D printing technology initially involves some setup costs, the ability to produce customized helmets more efficiently can lead to cost savings in the long run. This may make treatment more accessible to a broader range of families.

The integration of 3D printing technology into the treatment of plagiocephaly represents a significant leap forward in providing personalized and effective solutions for infants experiencing flat head syndrome. As the technology continues to advance, it holds the promise of further refining treatment approaches and improving outcomes for the youngest patients. The combination of precision, comfort, and cost-effectiveness positions 3D-printed cranial helmets as a transformative force in reshaping not only baby heads but also the landscape of pediatric orthotics.

For more information regarding the process of 3D printing helmets, contact our team, we will be happy to help!

Share this article!

In the same categorie

January 30, 2024

The Science Behind Custom Orthotics: How They’re Made and Fitted

November 23, 2023

Building a straighter future: how 3D printing is revolutionizing scoliosis braces